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Titanium pipe knowledge·tee + reducer selection 5 steps

titanium pipepath system, 3-way and reducer if not properly selected, It is easy to cause pipeline vibration, media deposition, Leakage problems occur in a short time after long-term operation.Shaanxi Billion Tuoda takes root in Baoji China Titanium Valley, Has 12 years of titanium non-standard custom matching experience, In the course of a large number of project services, Often encountered on-site selection errors, drawing marking equal diameter tee, Actual working conditions require reducing teePump inlet error using concentric reducer, the correct solution should be eccentric reducer.This paper combs the logic of tee and reducer selection, Compare the difference between equal diameter and reducing diameter fittings, Combined with typical working conditions, the selection scheme is given, Practical pit avoidance methods and real project cases, Provide reference for process and purchasing personnel.

Three core principles for tee and reducer selection, Determine the structure of tee according to the flow distribution mode, Eccentric reducer is preferred for pump inlet pipeline, Confirm reducer type based on nominal diameters at both ends of the pipe.Selection errors will bring vibration, medium deposition, shorten the service life of the pipe, increase the risk of leakage.Want to systematically understandtitanium pipeBasic knowledge can be found here:titanium pipePart Selection Guide

First, titanium tee and reducer product difference

Equal diameter tee main pipe and branch pipe nominal diameter to maintain the same, mostly used for main pipe diversion conditions;Reducing tee pipe diameter unchanged, branch pipe diameter processing, applicable to the main pipe shunt while reducing the diameter of the branch pipe pipeline.The centers of two ends of concentric reducer coincide, suitable for vertical pipe diameter reduction;One side of eccentric reducer is kept straight, which is mostly used for pump inlet or horizontal pipeline reducing scene.
Many technicians will wonder why eccentric reducer is preferred for pump inlet pipeline.Horizontal concentric reducer, Gas tends to accumulate above the pipe to form air pockets, Gas entering the pump body will cause cavitation, pipe vibration, Even damaged pump bearings.The eccentric reducer with straight top structure can discharge gas smoothly and avoid cavitation failure.

Two, five-step standardized selection process

The first step is to confirm the pipeline function. If the pipeline needs to be divided or merged, select the three-way component;The diameters of both ends of the pipeline are inconsistent, so it is necessary to configure reducing pipes to realize reducing.
The second step is to compare the diameters of the main pipe and the branch pipe. If the diameters are the same, choose the equal diameter tee. If the diameters are inconsistent, choose the reducing tee.
The third step is to confirm the pipeline direction. The horizontal pipeline at the pump inlet shall be eccentric reducer, and the vertical pipeline shall be concentric reducer.
The fourth step is to determine the pipe material in combination with corrosive medium. TA10 and TA9 corrosion resistant titanium materials are recommended for strong corrosion conditions.
Step 5 Check the project execution standard, optional GB/T 12459 or ASME B16.9 industrial pipe fittings standard.

Three, five typical working conditions selection scheme

When the main pipe diverts and the front and rear diameters are consistent, the equal diameter tee is selected, the flow resistance is lower, and the pressure loss is smaller;For branch pipes with constant diameter of main pipe and smaller diameter of branch pipe, reducing tee joint shall be adopted;Pump inlet pipeline uses eccentric reducer with top flat structure to avoid air bag and cavitation problems;Vertical arrangement of reducing pipes, concentric reducer pipe selection, symmetrical structure, fluid resistance is smaller;Ordinary horizontal transmission pipeline diameter change, select eccentric reducer, reduce medium precipitation accumulation;The bottom flat eccentric reducer shall be selected for steam transmission pipeline to drain condensate water timely and prevent water hammer phenomenon.
The pressure drop of the tee is closely related to the flow distribution ratio, When the main pipe diverts 50% flow, The pressure loss is about 0.5 times that of ordinary straight pipeWhen only 10% of the flow is divided, the pressure drop will increase significantly.The pressure loss of reducing tee is higher than that of equal tee because of branch pipe reduction.Different styles of eccentric reducers are suitable for different scenarios, Flat top construction for pump inlet, Flat bottom structure to fit steam line.fulltitanium pipeDetails of the product plan can be foundtitanium pipePart Selection Guide

IV. Matching rules between medium and material

TA2 material shall be selected for seawater and dilute acid corrosion conditions, and shall be matched with reducing tee and eccentric reducing pipe;TA10 titanium alloy is used in acetic acid environment containing bromine ions to improve crevice corrosion resistance;Titanium materials cannot be used under high concentration sodium hydroxide conditions, and N6 and N4 nickel-based pipe fittings are recommended;TA2 is selected for chlorine ion containing organic solvent pipelinetitanium pipe(b) The piece;The high temperature steam pipeline is made of TA2 material and equipped with flat-bottom eccentric reducer to discharge condensed water.Titanium materials are prone to stress corrosion cracking in strong alkali environment with concentration above 30%., Nickel-based materials must be replaced, Avoid short-term cracking failures.

V. Project Application Reference Case

case one, Dilute sulfuric acid pump inlet concentric reducer, Cavitation vibration appeared after three months of operation, bearing damage, Complete replacement of spare parts plus production line downtime brings high economic losses, After replacing the top flat eccentric reducer, The equipment has been operating stably for many years.
case two, The original scheme of high temperature steam pipeline adopts equal diameter tee and independent reducer, There are two leakage hazards, Optimized for integral reducing tee, Reduce leakage points, Reduce line pressure drop.
case III, The horizontal reducing pipe of chlor-alkali brine adopts the top flat eccentric reducing pipe, Long-term operation without medium deposition, The corrosion resistance of pipe fittings is stable.
Case 4: The high temperature steam pipeline selects the bottom flat eccentric reducer, the condensed water is discharged smoothly, and the impact of water hammer is prevented.
Case 5, Wrong Selection of Titanium Reducer under Strong Alkali Conditions, Cracking occurs after half a year of use, The operation was stable after replacement with N6 nickel tubing.

VI. Selection of five pit avoidance points

First, the pump inlet pipe is prohibited to use concentric reducer, must choose the top flat eccentric structure to prevent gas accumulation cavitation;Second, do not use concentric reducers for steam pipelines to avoid condensation accumulation and water hammer;Third, high-concentration strong alkali medium is prohibited to be selectedtitanium pipereplacement of nickel-based materials;Fourth, check the actual wall thickness of the pipe, if necessary, through ultrasonic thickness verification, to ensure pressure safety;fifth, Confirmation of supply execution standards, Avoid size deviation between national standard and American standard, Verify the specification and standard number on the material certification document.

VII. Shaanxi Qianyi Tuoda Supporting Service Advantages

Relying on Baoji Titanium Industry Cluster Advantages, Shaanxi Qianyi Tuoda provides three free technical services, One-to-one pipeline selection Technical support, Submission medium, temperature, Pipe alignment parameters can be obtained tee and reducer combination programDN15‑DN500 titanium tee, titanium reducer stock;Support free verification of material certification documents, engineers quickly check MTC data authenticity.purchasetitanium pipepiece andTitanium non-standard equipmentFor a complete assessment, please refer to:Titanium Equipment Procurement Standardization Decision Card。

epilogue

Three key points for tee and reducer selection, Flow distribution determines the three-way form, Pump inlet adopts eccentric reducing pipe fittings, Nickel-based materials shall be selected for strong alkali corrosion conditions.Reasonable selection can reduce vibration, medium deposition and late leakage risks, and ensure long-term safe and stable operation of chemical pipelines.
Hotline: 15909236031 / 0917‑3557966
Official website:http://sxqytd.com
disclaimer, Three links in this article, The reducer selection content is only for technical personnel as a selection reference, The actual solution will be affected by the medium concentration, temperature, flow, Pressure and other operating conditions, The final selection and supply plan shall be subject to the written confirmation documents of both parties.Shaanxi Qianyi Tuoda Technology Co., Ltd. reserves the right of final interpretation of this article. Technical consultation: 15909236031 / 0917‑3557966.

titanium pipePart Selection Guide

titanium pipeCase library of parts selection

Titanium Equipment Procurement Standardization Decision Card