Shape, size range and material options for nickel forgings

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Nickel forgings are available in various shapes, sizes, and material options to suit different applications across industries. Here's an overview:

Shapes:

1. Round: Round forgings are cylindrical in shape and are commonly used for components such as shafts, flanges, and valve bodies.

2. Rectangular: Rectangular forgings have flat surfaces and right-angle corners. They are often used for components such as blocks, plates, and brackets.

3. Square: Square forgings have four equal sides and are suitable for applications where a square profile is required, such as gears, spacers, and tooling components.

4. Custom Shapes: Forgings can be custom-shaped according to specific requirements, such as complex geometries or unique profiles, to meet the needs of specialized applications.

Size Range:

1. Diameter: For round forgings, the diameter can range from small sizes (e.g., a few millimeters) to large diameters (e.g., several meters), depending on the application requirements.

2. Length: The length of forgings can vary widely based on the intended use. They can range from short lengths (e.g., a few centimeters) for small components to long lengths (e.g., several meters) for large structural parts.

3. Thickness: For rectangular and square forgings, the thickness can range from thin profiles (e.g., a few millimeters) to thick sections (e.g., several centimeters), depending on the mechanical strength and load-bearing requirements.

Material Options:

1. Nickel Alloys: Nickel forgings are primarily made from nickel-based alloys, which offer excellent corrosion resistance, high-temperature strength, and other desirable properties. Common nickel alloys used for forgings include:

   • Inconel (e.g., Inconel 600, Inconel 625)
   • Monel (e.g., Monel 400, Monel K-500)
   • Hastelloy (e.g., Hastelloy C276, Hastelloy X)
   • Waspaloy
   • Nimonic

2. Nickel-Copper Alloys: Some nickel-copper alloys, such as Alloy 400 (Monel 400), offer a combination of corrosion resistance and good mechanical properties, making them suitable for forgings in marine, chemical processing, and aerospace applications.

3. Nickel-Iron Alloys: Nickel-iron alloys, such as Alloy 36 (Invar) and Alloy 42 (Kovar), are used for forgings in applications requiring low coefficients of thermal expansion, such as precision instruments, electronic devices, and aerospace components.

4. Custom Alloys: Manufacturers can develop custom nickel alloys tailored to specific application requirements, combining nickel with other elements to achieve desired properties such as improved strength, ductility, or corrosion resistance.

Note:

• The selection of shape, size, and material for nickel forgings depends on factors such as mechanical requirements, environmental conditions, and application-specific considerations.
• Nickel forgings are typically produced through hot forging processes, where metal blanks are heated to high temperatures and shaped under pressure using forging dies. Cold forging processes may also be used for certain applications requiring precise dimensional control and surface finish.

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Ms. Vivian (王宁宁)Sales Manager
Shaanxi Qianyi Tuoda Technology Co., Ltd
Email:qy002@sxqytd.com
Phone/WhatsApp/ Wechat: +8618829679311
Address: Building 4, Hi-tech Development Zone,
Baoji City, Shaanxi Province, China
Website:www.sxqytd.com

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